Structural Steel Painting Service in Samui
including
- Gates, Fences, Steel Frame
- High quality 2-pack products
- life expectancy is 10-15 years in harsh environments, including near the ocean, pool, submersion or high exposure
Our NACE 3 level inspector can help recommending the best coatings system for you.
We have capabilities for small or large jobs & our work is conducted at our factory in our dedicated spray areas.
- Surface Preparation
The most important part of the job & 80% of paint failures can be attributed to surface preparation. We put in a big effort here, including removal of all oil residues from the surface & factory mill scale. Prior to painting, & between coats we will ensure all surfaces are cleaned with solvent to remove the last of the dust.
 
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
    Here is a quick run-down:
- Clean & round sharp edges plus any welding splatter. 
- Abrasive blast welds for good adhesion. 
- Apply acid (in some cases) to remove “mill scale”. 
- Rinse, wash & de-grease. 
- Low pressure water jet <5000 psi to remove excessive contaminants. 
- 100% dry with compressed air & sun. 
- Surface preparation to ISO St2 / St3 standards using air / electric tools & abrasives. 
- Clean again with solvent to remove the last residues. 
2. Paint Application
Now the fun part ! Correct application of paint requires experience & “know-how” for the best results. Our applicators & supervision are always utilizing the best methods for paint application. We are constantly improving their skills & knowledge though work based training. We have some great equipment to provide the best finishes for our customers.
 
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
           
        
        
      
          Here is a quick run-down:
- Consider the best paint selection or use the customers specifications. 
- For steel structure, we have a preference with industrial 2-pack epoxies for primers & high builds. Top coats have various options including (poly)urethane, enamels, acrylics & (poly)siloxanes. The general workflow is: - 1st Coat – Primer Coat. Stripe coat corners & welds. The remaining area application is by spray gun. 
- Allow to cure as per manufacturers recommendations. 
- DFT (Dry Film Thickness) Test using Elcometer 456T gauge. 
- Sometimes (a touch up) 2 coats of primer is required. 
- 2rd Coat – Top Coat. Is similar to above & we follow the basic procedure, checking DFT’s again & any additional touch ups to build the film thickness to the correct specification. 
 
- Allow to Hard dry to manufacturers recommendations before handling & moving to site. Sometimes, this is a 48 hour period. 

